VW Touran manuals

Volkswagen Touran Service Manual: Structuring Component

Structuring Component, Fine -ALN 775 108-
Edition 04/2013
Product Description
The Structuring Component, Fine -ALN 775 108- is a component for the two-part HS top coat and changes it into a textured paint.
The top coat can be used for plastic finishes on vehicles.
Application Instructions
Base Surface
Suitable base surfaces:
Hardened, well-preserved and sanded old paint or factory paints
Plastic parts treated with primer or filler
For information about plastic parts, refer to "The VW/Audi Coating System for Plastic Parts" (Data Sheet 5.74).
Pre-treatment of base surfaces:
  Carefully clean using Silicone Remover -LVM 020 000 A5- or Silicone Remover, Long -LVM 020 100 A5-.
  Structuring Component
  Dry-sand with rotary sander and dust extraction (P 400 to 500 grit).
  Structuring Component
  Or wet-sand with P 800 grit sandpaper
  Structuring Component
  Use a suitable cleaning agent before reworking to ensure a clean and residue-free surface.
  Structuring Component
Mixing ratio
Mixing ratio 1:1 by volume with two-part HS top coat:
  Afterwards combine this mixture 4:1 by volume with a suitable two-part VHS hardener.
See technical application information two-part VHS hardener. Refer to → Chapter "Two-Part VHS Hardener and Two-Part VHS Performance Hardener".
Dilutable with:
Two-Part Thinner, Special -LVM 009 200 A2/A5-
Two-Part Thinner, Long -LVM 009 300 A2-
  Structuring Component
Processing time/pot life:
  Ready to spray in 90-100 minutes at +20 C (68 F)
  Structuring Component
Application type "coat"
  Structuring Component
  Processing viscosity 4 mm for +20 C (68 F), German Industry Standardization 53211
  Processing viscosity at +20 C (68 F) material temperature is the mixing viscosity for "Compliant" and "HVLP".
  Structuring Component
  Adding 15 % thinner at +20 C (68 F) material temperature
  Structuring Component
  Set spray nozzle (see manufacturer's information): "Compliant" 1.3 to 1.4 mm.
  Set spray nozzle (see manufacturer's information): "HVLP" 1.3 to 1.5 mm.
  Set spray pressure (see manufacturer's information): "Compliant" to 2.0 to 2.5 bar.
  Set atomizing pressure (see manufacturer's information): "HVLP" 0.7 bar.
  Structuring Component
  Two spray applications are required with drying time (5 to 10 minutes) to get a dry layer thickness of between 50 and 60 mm.
The addition of Elastic Additive -ALZ 011 001- is omitted.
Structuring Component, Fine -ALN 775 108- is only suitable for use on attachments (for example, bumpers, spoilers).
Various effects can be created using different spraying techniques and layer thicknesses.
Structuring Component, Fine -ALN 775 108- is thixotropically mixed, which means it becomes fluid when stirred.
  Structuring Component
Air dry at +20 C (68 F) room temperature:
Dust dry after 30 to 50 minutes
Ready for assembly after 4 to 6 hours
Dry overnight
  Structuring Component
Final drying time with forced drying is a minimum of 5 to 10 minutes.
  Structuring Component
Forced dry at +60 C (140 F) object temperature for 30 to 40 minutes
  Structuring Component
Final drying time for IR drying is 5 minutes.
  Structuring Component
IR dry with a short-wave radiator for 10 to 15 minutes and with a medium-wave radiator for 15 to 20 minutes.
  Structuring Component
Personal Protective Equipment:
Note the safety data sheets
Wear the personal protective equipment during application
  Structuring Component
Delivery Viscosity Thixotropic
Flashpoint: above +23 C (73.4 F)
VOC value: 2004/42/IIB(e)(840)600 The EU limit for this product (product category IIB.e) in ready-to-use form is a maximum of 840 g/L volatile organic compounds. The VOC-value of this product in ready-to-use form is a maximum of 600 g/L.
The guaranteed shelf life is 24 months from production date. Use no later than the date indicated on the label and store in original container at +20 C (68 F).
  Structuring Component
Matting Component -LVM 769 810 A2
Definition: Matting Component -LVM 769 810 A2- Edition 10/2014 Product Description ...

Aquaplus Touch-Up Additive
Definition: t  Touch-Up Additive for Aquaplus -LVM 030 000 A2-   Note The usage and application instruc ...

Other materials:

Stowage compartment on the front passenger side
Fig. 113 Stowage compartment on front passenger side Fig. 114 Open stowage compartment on front passenger side First read and observe the introductory information and safety warnings Opening and closing the stowage compartment If necessary, unlock the stowage compartment. The stowag ...

This chapter contains information on the following subjects:  → Contents of the breakdown set    → Preparations    → Sealing and inflating tyres    → Test after driving for 10 minutes   You can use the breakdown set (tyre mobility set) to safely seal any ty ...

Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs
  Dry sand the cataphoretic primer on the roof adhesive surface -item 6- → Item down to the bare metal using P180 sandpaper.     Dry sand the roof pillar adhesive surface ...

© 2016-2019 Copyright www.vwtouran.net