Volkswagen Touran Service Manual: Antenna Wires, Replacing
			
			
			
	
		
		
			
				| A new repair concept has been developed for repairing 
				antenna wires. Refer to 
				→ Chapter "Antenna Wires, Repairing". | 
			 
		 
		
			
				| Instead of a complete antenna wire, connecting wires of 
				different lengths and various adapter leads are now available as 
				replacement parts. | 
			 
		 
		
		
			
				
				| Replacement parts can be found in Parts Catalog. | 
			 
		 
		
			
				
				| These original replacement parts are suitable for all 
				antenna wires and wire cross sections to be replaced. | 
			 
		 
		
			
				
				| Connector housing for antenna wires can be obtained as a 
				replacement part only in one color, but can be used for all 
				antenna connector colors. | 
			 
		 
		
			
				
				| The replacement of individual antenna connectors during 
				repair work is not intended. | 
			 
		 
		
			
				
				| The wires are appropriate for use on all VW models with 
				equipped antenna wiring cross-sections. | 
			 
		 
		
			
				
				| All adapter leads and connecting wires are suitable for 
				various transmission and reception signals. | 
			 
		 
		
			
				
				| This repair concept can also be used for testing or as an 
				aftermarket solution. | 
			 
		 
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		   | 
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				| Assembly Overview of Antenna Wire | 
			 
		 
		
			
				| Example: antenna wire from the radio to the antenna is 
				faulty. The following wires are required for repair | 
			 
		 
		
			
				| 1 -  | 
				Adapter lead for connection to radio. Length approximately 
				30 cm. | 
			 
		 
		
			
				| 2 -  | 
				Connecting wire, available in various lengths. | 
			 
		 
		
			
				| 3 -  | 
				Adapter lead, for connection to antenna. Length 
				approximately 30 cm. | 
			 
		 
		
			
				| Installation of a New Antenna Wire | 
			 
		 
		
			   Note  
		
			
				| Depending on vehicle equipment, make sure that the total 
				length of antenna wire can be divided into partial lengths by 
				control modules for antenna selection, control modules for 
				traffic monitoring or antenna amplifier. Only the defective 
				sections need to be replaced. | 
			 
		 
		
			
				|    | 
				Separate the connectors of the faulty antenna wiring from 
				their components. | 
			 
		 
		
			
				|    | 
				Determine the path of the faulty antenna wire in the vehicle 
				and measure the total length of antenna wire to be replaced. | 
			 
		 
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				| The entire length of the antenna wire consists of the length 
				of the required adapter leads -1- 
				and -3- as well as the connecting 
				wire -2-. | 
			 
		 
		
			
				|    | 
				Subtract 60 cm from the total length calculation for an 
				antenna wire to provide for the required length of connecting 
				wire -2- to be installed. | 
			 
		 
		
			
				|    | 
				Obtain the required adapter cables -1 
				and 3- as well as the calculated length of connecting 
				wire -2- as genuine replacement 
				part according to the Parts Catalog. | 
			 
		 
		
			
				|    | 
				Cut the connectors off of the faulty antenna wiring. | 
			 
		 
		
			
				| Leave the rest of the defective antenna wire in the vehicle. | 
			 
		 
		
			
				|    | 
				Connect adapter leads -1- and
				-3- to modules in vehicle. | 
			 
		 
		
			
				|    | 
				Route and secure connecting wire -2- 
				in the immediate vicinity of the series-installed wire routing. | 
			 
		 
		
			   Note  
		
			
				| Antenna wires must not be kinked or excessively bent! The 
				bending radius must not be less than 50 mm. | 
			 
		 
		
			
				|    | 
				Connect the connecting wire with the adapter leads. | 
			 
		 
		
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				Unshielded two-strand wiring -1- 
				and -2- with a cross section of 
				0.35 mm2 or 0.5 mm2 
				can be used as CAN bus wiring.
			
		
		
			
				
				The color ...
   
 
   
	
		
		
			
				Special tools and workshop equipment 
				required
			
		
		
			
				
				Crimping Pliers - .35-2.5mm -VAS1978/1A-
			
		
		
			
				
				Wiring Harness Repair - Cri ...
   
 
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