Volkswagen Touran Service Manual: One-Part Clean Spray Can -LLS MAX 099-, -LLS MAX 100-, Aquaplus System

Volkswagen Touran Service Manual / General Paint Information / Original Products / SprayMax System / One-Part Clean Spray Can -LLS MAX 099-, -LLS MAX 100-, Aquaplus System

Definition:

One-Part Clean Spray Can -LLS MAX 099-, 250 ml for Water-Based Mixed Paint "Aquaplus System"

One-Part Clean Spray Can -LLS MAX 100-, 400 ml for Water-Based Mixed Paint "Aquaplus System"

Edition 09/2013

Product Description

These products include a paint spray nozzle prefilled with a propellant gas- and solvent combination which is particularly compatible with the "Aquaplus System" and "Aqua Premium System".

Only use the Fill-Clean Filling Device for filling.

Application area: exclusively clever repair

Handling Instructions

This product includes a paint spray nozzle prefilled with propellant gas- and solvent combination which is particularly compatible with the "Aquaplus System" and "Aqua Premium System".

This can contains no paint material. It is a half-finished product.

The processible end product is formed by adding in 100mL of undiluted Aquaplus or Aqua Premium base paint using the Fill-Clean Filling Device designed for this purpose.

When using ready-made and paint-filled spray cans, re-label it before using. This can be carried out, for example, by using a color label that is produced by the mixing bench formula range and printed out.

Make sure that, the information indicated in the following example is present on the label.

The contents of 316 mL (0.32 L) on the label correspond to a filled spray can.

It is pre-filled with 216 mL propellant gas and solvent, as well as 100 mL of subsequently added Aquaplus or Aqua-Premium base paint including Additive for Aqua Premium -LVM 035 200- or Additive for Aqua Premium -LVM 035 301-

Note

For work safety, wear appropriate, personal protective equipment.

Set up the device in a well-ventilated room.

Do not fill the filling cans above their maximum capacity. There is a risk of explosion!

Never use poisonous, carcinogenic materials or halogenated hydrocarbons to fill the spray can.

Caution: electrostatic charge Only clean the plastic parts with a moist cloth.

All repair work must be performed by a qualified professional.

Paint residue should be removed from the device regularly with a cloth and appropriate cleaning solution.

Routinely check the condition of the compressed air supply line.

Clean Filling Procedure

Observe the operating instructions for the filling device.

Set the filling pad on the pressing stamp.

One-Part Clean Spray Can -LLS MAX 099-, -LLS MAX 100-, Aquaplus System

Set the Fill-Clean Filling cylinder on the spray can.

Position/press the Fill-Clean cap.

Fill with paint

Insert the Fill Clean can with the loaded filling cylinder into the upper groove -1- of the Fill Clean device.

Note

When inserting the Fill Clean can into the upper groove -1-, the lower turntable -2- must first be at the very bottom. If the Fill Clean can is in the upper groove -1-, turn the turntable -2- as a counterhold upward.

Slide the cover with the button to the right to release the contents. Duration: approximately 10 seconds.

Remove the filling cylinder -2- from the Fill-Clean can after filling.

Remove the Fill-Clean cap -1- from the filling cylinder -2-.

Position the spray head -3- on the Fill Clean can.

The pad remains in the Fill Clean cap for color orientation.

The Fill Clean can is now ready for use.

Application Instructions

Base Surface

Suitable base surfaces:

Two-Part HS Filler

Intact old paint

One-Part Wash Primer -LVM 044 007 A2-/-LVM 044 171 A2-

Two-Part Plastic Adhesive Filler -LKF 696 009 A2-/-LKF 696 040 A2-

Plastic surfaces. Refer to → Note.

Pre-treatment of base surfaces:

Thoroughly clean the factory- or old paint or two-part HS filler using Silicone Remover -LSW 019 000 A5-, or beforehand with Silicone Remover, Long -LVM 020 100 A5- if very dirty.

Dry-sand with rotary sander and dust extraction (P 400 to 500 grit).

Or wet-sand with P 800-1000 grit sandpaper

Before reworking the sanded base surfaces, thoroughly clean them of dust, sanding residue and other dirt with Silicone Remover -LSW 019 000 A5-

¹⁾	Special Instructions:

Wipe off any excess silicone remover with a lint-free cloth, leaving no steaks. Refer to the technical application information here → Chapter "Silicone Remover".

Sanded-through areas must be primed with One-Part Wash Primer -LVM 044 007 A2-/-LVM 044 171 A2-.

The sanded-through areas must not be larger than 5.0 cm.

When using the two-part HS filler, any bare areas must be primed with Two-Part Wash Primer -LHV 043 000 A2- or One-Part Wash Primer -LVM 044 007 A2-/-LVM 044 171 A2-.

It is recommended to create a spray test sample before processing.

Processing

Application:

Shake the can thoroughly for at least two minutes to ensure a proper mixing.

Application type "coat"

Spraying distance:

Maintain a distance of 20 to 25 cm.

The recommended dry layer thickness is between 15 and 20 mm.

Apply two spray applications (one normal application + one finish/effect spray application) with 5 to 10 minutes intermediate ventilation time.

Note

For colors with poor covering properties, it may be necessary to apply another spray application (wet in wet).

Alternatively, it can be ventilated to form a matte finish in-between spray applications.

Make sure after ending or interrupting a spray application that the valve above the spray head is empty to prevent any nozzle blockage.

Drying

Dry at +20 C (68 F) room temperature for 15 to 30 minutes. Important: allow to ventilate until matted.

Can be painted over with:

Two-part HS clear coat (see data sheet of the respective product).

Two-Part Clear Coat -LLS MAX 210- (reworking with other two-part HS clear coats is possible)

Caution

For work safety, wear appropriate, personal protective equipment.

Note the safety data sheets as well as the warnings on the label of the spray nozzle.

After filling shake the can for approximately two minutes.

Before applying shake the can for approximately two minutes.

Shake briefly again before every subsequent spray application.

Dispose of the empty spray cans as recyclable material.

Characteristics

VOC value: 2004/42/IIB(e)(840)690

The EU limit for this product (product category IIB.b) in ready-to-use form is a maximum of 840 g/L volatile organic compounds. The VOC-value of this product in ready-to-use form is a maximum of 690 g/L.

Storage

The guaranteed shelf life for pre-filled spray cans only is 24 months.

The guaranteed shelf life for spray cans filled with paint is four weeks.

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