VW Touran manuals

Volkswagen Touran Service Manual: Aqua Premium System (Rim Paintwork)

Definition:
Water-Based Metallic Base Paint -LWG 056 1H7 A1-
Edition 04/2013
Product Description
Description of rim paintwork using Water-Based Metallic Base Paint -LWG 056 1H7 A1-.
Properties:
High stability under load
High covering capacity
Can be painted over with two-part HS clear coat
VOC compliant
  Note
After painting over with two-part HS clear coat it produces a high-gloss, weatherproof top coat.
Application Instructions
Base Surface
Suitable base surfaces:
Primed or filled surfaces with Two-Part HS Vario Filler -LGF 786 004 A4-, gray
Factory or old paint (excluding thermoplastic coatings)
   
Pre-treatment of base surfaces:
  Thoroughly clean factory- or old paint using Silicone Remover -LSW 019 000 A5-, or beforehand with Silicone Remover, Long -LVM 020 100 A5- if very dirty.
  Aqua Premium System (Rim Paintwork)
  Dry-sand with rotary sander and dust extraction, P1000-1500 grit.
  Sand spokes, corners and edges by hand with an UltraFine/P3000 sanding pad.
  Aqua Premium System (Rim Paintwork)
  Before reworking, carefully clean the sanded base surfaces of dust, sanding residue and other dirt with Silicone Remover -LSW 019 000 A5- If very dirty, clean beforehand using Silicone Remover, Long -LVM 020 100 A5-.
Processing
Pretreatment of base surfaces (filler leveling):
Bare areas must be primed with Two-Part Wash Primer -LHV 043 000 A2- when using Two-Part HS Vario Filler -LGF 786 004 A4-.
It is essential to have even base surfaces that are free of sanded-through areas.
  Aqua Premium System (Rim Paintwork)
  Dry-sand with rotary sander and dust extraction, P500 grit.
  Aqua Premium System (Rim Paintwork)
  Wet-sand with P800-1000 grit sandpaper.
Clear coat on the filler:
  Apply two-part HS clear coat on the sanded filler. Depending on the size of the repair area or if there are many repair areas, it is recommended to apply two-part HS clear coat to the entire rim.
  Aqua Premium System (Rim Paintwork)
  Apply a preliminary spray application (approximately 20 mm).
  Aqua Premium System (Rim Paintwork)
Forced dry at +60 C (140 F) object temperature for 20 to 25 minutes
  Aqua Premium System (Rim Paintwork)
Clear coat sanding:
  Dry-sand with rotary sander and dust extraction, P1000-1500 grit.
  Sand spokes, corners and edges by hand with an UltraFine/P3000 sanding pad.
  Aqua Premium System (Rim Paintwork)
Cleaning:
  Before reworking the sanded base surfaces, carefully clean them of dust, sanding residue and other dirt with Silicone Remover -LVM 020 000 A5-
  Aqua Premium System (Rim Paintwork)
Base paint application "spray application"
The following materials can be used as additives:
Additive for Aqua Premium -LVM 035 301-
  Aqua Premium System (Rim Paintwork)
  Processing viscosity 4 mm for +20 C (68 F), German Industry Standardization 53211
  Processing viscosity 4 mm at +20 C (68 F) material temperature is the mixing viscosity for "Compliant" and "HVLP".
  Aqua Premium System (Rim Paintwork)
  Add 50 % Additive for Aqua Premium -LVM 035 301- at +20 C (68 F)material temperature.
  Aqua Premium System (Rim Paintwork)
  Set spray nozzle (see manufacturer's information): "Compliant" 1.2 to 1.3 mm.
  Set spray nozzle (see manufacturer's information): "HVLP" 1.2 to 1.3 mm.
  Set spray pressure (see manufacturer's information): "Compliant" to 2.0 bar.
  Set atomizing pressure (see manufacturer's information): "HVLP" 0.7 bar.
  Aqua Premium System (Rim Paintwork)
  One work procedure contains 1.5 spray applications (one normal, preliminary spray application followed by a light spray application while standing back from the object).
  Note
The best results are achieved when using a 1.3 mm HVLP spray gun.
Additive for Aqua Premium -LVM 035 200 A3-/-LVM 035 301 A3- should be added immediately before applying the Water-Based Metallic Base Paint -LWG 056 1H7 A1-. The best result is achieved when the mixture is used within a working day.
  Aqua Premium System (Rim Paintwork)
Drying
Evaporating time before clear lacquer application
  Aqua Premium System (Rim Paintwork)
Ventilate at +20 C (68 F) room temperature until matted.
  Note
The best results are achieved when using a 1.3 mm HVLP spray gun.
Additive for Aqua Premium -LVM 035 301- should be added immediately before applying the Water-Based Metallic Base Paint -LWG 056 1H7 A1 silber-. The best result is achieved when the mixture is used within a working day.
The following make it possible to reduce the ventilation time:
Applying matt to a painted surface can be accelerated by blowing with a spray gun, forced, IR or oven drying.
Blowing with a spray gun is also possible after waiting at least five minutes.
The drying time is at least 5 minutes.
  Note
The evaporating and drying times specified here depend on the temperature, humidity, air sink speed in the spray booth and the number of spray applications. However, you must wait for painted surface to be applied completely.
  Aqua Premium System (Rim Paintwork)
Reworking
Can be painted over with:
Two-part HS clear coat (elasticized)
Special Instructions
  Note
Touch-up with Water-Based Metallic Base Paint -LWG 056 1H7 A1- in 1 to 2 normal spray applications. Apply the Touch-Up Additive For Aqua Premium -LVM 035 100 A3- to the run-out area.
Using the products
The spray devices should be suitable for use with water-soluble products; see manufacturer's information.
The mixing paints in this top coat series can only be used within the color tone formulas. When processing individual mixing paints on their own, major deviations from the information given in the application instructions are possible.
Cleaning the tools
Rinse before and after using with Aquaplus Purified Water -LVW 010 000 A5-. Then rinse with Nitrocellulose Thinner -LVE 856 000 A3-.
Disposal
Collect liquid waste from water-soluble products and separate from liquid waste from conventional products. When mixing materials, disposal may no longer be possible, which is difficult and costly.
  Aqua Premium System (Rim Paintwork)
Personal Protective Equipment:
Note the safety data sheets
Wear the personal protective equipment during application
Characteristics
  Aqua Premium System (Rim Paintwork)
Flashpoint: above +23 C (73.4 F)
VOC value: 2004/42/IIB(d)(420)420 The EU limit for this product (product category IIB.b) in ready-to-use form is a maximum of 420 g/L volatile organic compounds. The VOC-value of this product in ready-to-use form is a maximum of 420 g/L.
 
     
Storage
The guaranteed shelf life of Water-Based Metallic Base Paint -LWG 056 1H7 A1- is 24 months from date of manufacture. Use no later than the date indicated on the label and store in original container at +20 C (68 F).
  Aqua Premium System (Rim Paintwork)
Storage Conditions
The optimal storage temperature is between +5 C and +35 C (41 and 95 F).
  Note
Temperatures that do not fall within this range can cause damage to the product.
  Aqua Premium System (Rim Paintwork)
Aqua Premium Touch-Up System
Definition: Touch-Up Additive For Aqua Premium -LVM 035 100 A3- Edition 10/2012 Product Description ...

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