Volkswagen Touran Service Manual: Factory Paint Paint Structure

Volkswagen Touran Service Manual / General Paint Information / General Information / Factory Paint Paint Structure

Structure of a Solid-Color Paint System, Conventional

Approximately 80-120 mm thick

1 -	Steel Panel

2 -	Zinc Phosphate Coating

3 -	Electrophoretic Dip Primer

4 -	Intermediate Filler

5 -	Two-Part Solid Top Coat

Factory Paint Paint Structure

Structure of a Solid-Color Paint System, Water-Based Paint

Approximately 80-130 mm thick

1 -	Steel Panel

2 -	Zinc Phosphate Coating

3 -	Cathodic Electrophoretic Painting

4 -	Water-Based Filler

5 -	Water-Based Paint

6 -	Two-Part Clear Coat

Structure of a Metallic and Pearl Color Paint System, Water-Based Paint

Approximately 80-130 mm thick

1 -	Steel Panel

2 -	Zinc Phosphate Coating

3 -	Cathodic Electrophoretic Painting

4 -	Water-Based Filler

5 -	Water-Based Metallic/Pearl Color Base Coat

6 -	Two-Part Clear Coat

Structure of a Two-Coat Paint System, Conventional

Approximately 100 mm thick

1 -	Steel Panel

2 -	Zinc Phosphate Coating

3 -	Cathodic Electrophoretic Painting

4 -	Intermediate Filler

5 -	Solid Top Coat

6 -	Two-Part Clear Coat

Structure of a 2010 Paint Process Paint System, Water-Based Paint

Approximately 80-120 mm thick

1 -	Steel Panel

2 -	Zinc Phosphate Coating

3 -	Cathodic Electrophoretic Painting

4 -	Water-Based Paint (Functional Coating)

5 -	Two-Part Clear Coat

Structure of a Three-Coat Paint System, Water-Based Paint

Approximately 80-140 mm thick

1 -	Steel Panel

2 -	Zinc Phosphate Coating

3 -	Cathodic Electrophoretic Painting

4 -	Water-Based Filler

5 -	Water-Based Paint (Pigmented Basic Color)

6 -	Water-Based Paint (Effect Coating)

7 -	Two-Part Clear Coat

Note

The approximate specification for the layer thickness can vary depending on the color and illustrates the differences in vertical and horizontal surfaces.

The specifications can be exceeded on individual vehicles when painting a second or multiple times. This however does not have to be mentioned.

General Information

...

Customer Service Paint Paint Structure

Galvanized Sheet Metal on Both Sides Previous attempts to match flanges have led to the use of only galvanized sheet metal on both sides. Only here d ...

Other materials:

Fiber-Optic Cable, Disconnecting from Wiring Harness Connector
Removing Unplug connector for fiber optic cable from appropriate control unit. Release the locking mechanism in the fiber-optic cable connector -1- by pushing on it. ...

Battery Terminal Clamp and Battery Terminal, Cleaning
Special tools and workshop equipment required Torque Wrench 1331 5-50Nm -VAG1331- The Contact Surface Cleaning Set -VAS6410- makes optimal repair quality possible in the realm of vehicle electronics. Using th ...

Introduction
This chapter contains information on the following subjects: → Function When the toll card system is switched on and functioning, tolls will be charged automatically when driving through a toll booth. The charge will be confirmed by an audible signal. The charges will be g ...