Volkswagen Touran Service Manual: Two-Part IR Premium Filling Paste

Volkswagen Touran Service Manual / General Paint Information / Original Products / Filling Paste / Two-Part IR Premium Filling Paste

Part names:

Two-Part IR Premium Filling Paste -LSP 787 220 A1-

Two-Part IR Premium Filling Paste -LSP 787 220 A2-

Two-Part IR Premium Filling Paste -LSP 787 220 A3-

Edition 06/2011

Product Description

The Two-Part IR Premium Filling Paste -LSP 787 220 A1/A2/A3- is a high-quality polyester filling paste used for vehicle paintwork repairs.

Other Application Areas:

All conventional metallic base surfaces

Also adheres very well to galvanized base surfaces.

Sands well

Non-porous and easily-shapeable.

Well-suited for IR drying

Application Instructions

Base Surface

Suitable base surfaces:

Steel Panel

Galvanized sheet steel

Aluminum

Well-sanded factory or old paint

Hardened and sealed two-part filler/two-part primers

Cleaned and sanded UP-GF surfaces, free of separating agents

Caution

This filling paste may not be applied to PVB (acid-hardening) adhesive primers or one-part primers (for example, synthetic resin).

Application on thermoplastic or elastic coatings is also not possible.

Pre-treatment of base surfaces:

Remove any grease and sand the surface.

Bare metallic base surfaces are to be insulated with Two-Part Wash Primer -LHV 043 000 A2- and then filled with Two-Part HS Performance Filler. Sand the filler after drying.

With UP-GF underbodies, clean components of any residual agents and sand the surface.

Before reworking, apply a suitable cleaning agent to all base surfaces to ensure a clean and residue-free surface.

Processing

Application type:

Apply filling paste.

Mixture ratio:

Add 2 to 3 % by weight Two-Part Hardener -LVM 018 000 A1/A2- or, especially when dealing with high temperatures, Two-Part Hardener, Long -LVM 018 100 A2-.

Note

Avoid using excessive hardener paste, to prevent it from bleeding through, especially on daylight colors and light metallic colors.

Curing Time:

At +20 C (68 F) room temperature for approximately two to four minutes.

Reaction Temperature:

Minimum +5 C (41 F)

Drying

Air Drying:

At +20 C (68 F) room temperature for about 20 to 30 minutes.

Infrared drying:

Short-wave heaters for three minutes (at 50 % power)

Medium-wave heaters for five minutes.

Sanding compatibility

In connection with the aforementioned drying time:

Dry-sand the pre-sanding with P80-240 grit sandpaper

Dry-sand the final sanding with P240-400 grit sandpaper

Note

Temperature resistance up to +80 C (176 F).

Reworking

Recommended structure:

Fine filling paste by itself.

Rework fine filling paste with Two-Part Fine Filling Paste -LSP 784 002 A2- or with Two-Part Spray Filling Paste -ALN 788 007- (except on galvanized steel).

Prime sanded-through areas and filled areas again with Two-Part Wash Primer -LHV 043 000 A2- and then fill with Two-Part HS Performance Filler.

Then paint over with the top coat.

Note

Before filling, dry-sand the entire surface with P280-400 sandpaper.

Personal Protective Equipment:

Note the safety data sheets

Wear the personal protective equipment during application

Characteristics

Delivery Viscosity	pasty
Flashpoint:	Filling paste over 23 C (73.4 F)
VOC value: 2004/42/IIB(b)(250)150	The EU limit for this product (product category IIB.b) in ready-to-use form is a maximum of 250 g/L volatile organic compounds. The VOC-value of this product in ready-to-use form is a maximum of 150 g/L.

Storage

The guaranteed shelf life is 12 months from the production date. Use no later than the date indicated on the label and store in original container at +20 C (68 F).

Storage Conditions

Storage Temperature +20 C (68 F) (temperature should not exceed +30 C (86 F)).

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