VW Touran manuals

Volkswagen Touran Service Manual: Two-Part HS Performance Filler

Definition:
Two-Part HS Performance Filler -LVM 014 100 A4-, white
Two-Part HS Performance Filler -LVM 014 173 A4-, dark gray
Two-Part HS Performance Filler -LVM 014 190 A4-, anthracite
Edition 07/2013
Product Description
These two-part performance fillers are high-quality two-part HS acrylic-resin-based fillers.
Properties:
Dries quickly
Very good spray mist characteristics
Great stability under load
Sands very well
High solid content provides a high yield
Application Instructions
Base Surface
Suitable base surfaces:
Sheet steel that has been cleaned, sanded and primed with Two-Part Wash Primer -LHV 043 000 A2- or One-Part Wash Primer -LVM 044 007/171 A2-, galvanized/electrolytically zinced sheet steel or soft aluminum
Fine or non-sanded, thoroughly cleaned, original factory primer.
Sanded factory paint or old paint (except TPA)
Surfaces prepared with two-part polyester products and then sanded very fine.
Cleaned and sanded UP-GF surfaces, free of separating agents
   
Pre-treatment of base surfaces:
  Carefully clean using Silicone Remover -LVM 020 000 A5- or Silicone Remover, Long -LVM 020 100 A5-.
  Two-Part HS Performance Filler
  Then, sand.
  Two-Part HS Performance Filler
  Use a suitable cleaning agent before reworking to ensure a clean and residue-free surface.
  Note
Stirring the Two-Part HS Performance Filler -LVM 014 ...- in the mixer is recommended.
  Two-Part HS Performance Filler
Processing
Mixture ratio:
  5:1 by volume with:
Two-Part VHS Performance Hardener -LVM 009 038 A2-
Two-Part VHS Performance Hardener, Long -LVM 009 039 A2-
(for very high technological resistance)
  Note
Measuring by weight is possible with the Wizard Plus.
Please observe the country-specific explosion protection regulations.
For Elastification. Refer to → Anchor.
  Two-Part HS Performance Filler
Processing time/pot life:
  Ready to spray 45 to 75 minutes at +20 C (68 F) (depending on the hardener and thinner used)
Thinner:
Two-Part Thinner -LVE 009 001 A5-
Two-Part Thinner, Long -LVM 009 300 A2-
Two-Part Thinner, Plus -LHA 014 000 A5-
Two-Part Thinner, Special -LVM 009 200 A2/A5-
  Two-Part HS Performance Filler
Application type "coat"
  Two-Part HS Performance Filler
  Processing viscosity 4 mm for +20 C (68 F) German Industry Standardization 53211
Processing viscosity 4 mm gravity feed spraygun "Compliant" and "HVLP" is the mixed viscosity.
  Two-Part HS Performance Filler
Adding 10 to 15 % VHS performance hardener at +20 C (68 F) material temperature.
  Use a measuring stick to mix when pouring in the hardener.
  Two-Part HS Performance Filler
  Set spray nozzle (see manufacturer's information): "Compliant" 1.4 to 1.8 mm.
  Set spray nozzle (see manufacturer's information): "HVLP" 1.7 to 1.9 mm.
  Set spray pressure (see manufacturer's information): "Compliant" to 1.5 to 2.0 bar.
  Set atomizing pressure (see manufacturer's information): "HVLP" 0.7 bar.
  Two-Part HS Performance Filler
  One to three spray applications (with intermediate drying time) are required to get the recommended dry layer thickness of between 60 and 250 mm.
  Two-Part HS Performance Filler
Drying
The material can be sanded after 2 to 3 hours (layer thickness of 60 to 150 mm after air drying at +20 C (68 F) room temperature).
If the applied layer thickness is between 150 and 250 mm, the material should be allowed to dry over night and then sanded.
  Two-Part HS Performance Filler
Final drying time with forced drying is a minimum of 5 to 15 minutes.
  Two-Part HS Performance Filler
Forced drying at +60 C (140 F) object temperature for 15 to 20 minutes for a layer thickness of between 60 and 150 mm; 20 to 25 minutes for a layer thickness of between 150 and 250 mm
  Two-Part HS Performance Filler
Final drying time for IR drying is a minimum of 5 to 10 minutes.
  Two-Part HS Performance Filler
When IR drying (depending on layer thickness), use the short-wave radiator for 10 minutes (of these, dry for 2 minutes at 50 % power and 8 minutes at 100 % power)
  Two-Part HS Performance Filler
Further Processing
  Dry-sand with rotary sander and dust extraction. P500-600 grit sandpaper
  Two-Part HS Performance Filler
  Wet-sand with P800-1000 grit sandpaper
  Two-Part HS Performance Filler
Reworking
Can be painted over with:
Water-based base paint and two-part HS clear coat
Two-Part HS Top Coat
  Two-Part HS Performance Filler
Special Instructions
Elastification for rigid and semi-rigid plastics:
The base material must first be mixed with 15 % Elastic Additive -ALZ 011 001-. 4:1 mixing ratio for VHS performance hardeners and 10 % thinner.
Any faults in the base surface can be filled with two-part polyester filling paste. After drying and intermediate sanding, insulate the filler patches with two-part VHS performance filler.
The best insulating effect, even with critical surfaces, is achieved with a medium layer of 80 to 120 mm in 2 spray passes, with air-drying overnight, or oven or IR drying. With critical surfaces, fine preparation is required and the parts must be evenly filled.
The Two-Part HS Vario Filler -LGF 786 004 A4- (gray) is recommended for insulating thermoplastic coatings.
When air drying, a minimum of +15 C (59 F) is recommended.
  Two-Part HS Performance Filler
Personal Protective Equipment:
Note the safety data sheets
Wear the personal protective equipment during application
Characteristics
  Two-Part HS Performance Filler
Delivery Viscosity Thixotropic
Flashpoint: above 23 C (73.4 F)
VOC value: 2004/42/IIB(c)(540)540 The EU limit for this product (product category IIB.b) in ready-to-use form is a maximum of 540 g/L volatile organic compounds. The VOC value of this product in ready-to-use form is a maximum of 540 g/L.
 
     
Storage
The guaranteed shelf life is:
24 months from date of manufacture for Two-Part HS Performance Filler -LVM 014 ...-.
12 months from date of manufacture for Two-Part VHS Performance Hardener -LVM 009 038 A2-.
36 months from date of manufacture for Two-Part VHS Performance Hardener, Long -LVM 009 039 A2-.
Use no later than the date indicated on the label and store in original container at +20 C (68 F).
  Two-Part HS Performance Filler
Two-Part HS Mixed Filler
Definition: Two-Part HS Mixed Filler -LGF 810 150 A4-, white Two-Part HS Mixed Filler -LGF 810 151 A4-, black ...

Two-Part Synthetic Adhesion Filler
Definition: Two-Part Synthetic Adhesion Filler -LKF 696 009 A2-, white Two-Part Synthetic Adhesion Filler -LKF 696 040 A ...

Other materials:

Pressure Gauge, Tests and Measurements
Indicators on pressure gauge 1 -  Temperature scale for refrigerant R134a CF3CH2F or CH2FCF3. 2 -  Pressure scale The pressure gauge may have one or more temperature scales ...

Sealing and inflating tyres
First read and observe the introductory information and safety warnings Sealing a tyre Unscrew the cap from the tyre valve. Use the valve insert extractor   to screw the valve insert out of the tyre valve. Place the insert on a clean surface. Shake the tyre filler bottle ...

Windshield and Rear Window Washer System
The following hose connection types are used for connecting hoses to pumps and spray nozzles or as separating points       To loosen the connection, pulling both halves of the coupling apart. ...

© 2016-2018 Copyright www.vwtouran.net